MAYER kappa automatic 140: Power, speed and flexibility impress right away.
With its solid, heavy-duty saws, Mayer focuses on durable quality and first-class machine construction. It is also the full concept that convinces: The heavy-duty construction with steel pressure beam and material pusher, the simple operation even when working alone and maximum process reliability with the modularly structured cutting optimisation program as well as a new software package all guarantee maximum performance and precision in rational panel cutting.
The modular structured cutting optimisation software with barcode labelling represents highest process reliability. The saw carriage with main and scoring blade is guided along a hardened and ground round bar guide system. A highly precise gear drive and gear rack drive system results in an extremely smooth movement of the saw carriage with cutting speeds from 5 to 100 m/min. The high-end cutting edges are achieved by the automatic cutting height adjustment for the optimum saw blade entry angle and the smooth running of the saw carriage. The dual measuring system guarantees maximum repeatability. The pressure bar opens depending on the material height, which reduces the material movement times to a minimum. The "Green Line package" with its controlled extraction gates and direct control of the motors can reduce energy consumption by up to 30%.
Details & Equipment
Polished machine table - better finish when processing sensitive materials
Saw carriage drive
Perfect cutting results - New cutting direction
A main and scoring saw blade guarantee perfect and chip free cutting results with a cutting height of 77/100/118/139 mm. Combined with the cutting direction against the fence, a first class high end cutting result is achieved.
Controlled pressure bar - highest productivity with the shortest cutting cycles
The controlled kappa automatic pressure bar does not open completely whilst processing, but instead only by the height of the material, enabling quick production cycles with maximum efficiency.
Cutting optimisation software
Effective loading using a lifting table/panel warehousing system
Double measuring system on the material pusher
Perfect process reliability
Package clamp double-finger version
Solid steel clamps, pneumatically controlled, guarantee a safe and damage-free clamping of panel stacks (opening height 90/105/130 mm) and individual small panels.
Material compatible handling
greenLine Package - reduces production costs and noise emissions
The greenLine Package available for the kappa automatic models reduces the extraction volume required by up to 30% through a controlled extraction gate on the pressure bar. Additionally the motors use up to 30% less energy due to the reduced travel time after the cut. With a certified noise emission of only 73.5 dB the kappa automatic is one of the quietest beam saws in its class.
Efficient software packages
The kappa automatic beam saw, guarantees simple operation and maximum efficiency with numerous software packages.
- Edge processing module with automatic final dimension calculation
- Panel and waste management
- Label editor with barcode function and picture module
- ASCII-Export and Import
- Network function
The lamella screen seals the area around the cutting axis, thus improving the extraction performance and preventing the spread of chips. This is especially essential when machining plastics and aluminium.